Gwaro Rekupedzisira rekusarudza Matanho Emutsetse Ane Mota Yekugadzira Otomatiki

Mumakore mapfumbamwe apfuura, takashanda pamwe chete nemainjiniya ekugadzira, vanobatanidza masisitimu, uye maneja emafekitori. Mubvunzo mumwe chete unoramba uchimuka.
"Ndingasarudza sei nhanho yemota yakatsetseka yakakodzera kuti ibatane nechikamu chekuisa otomatiki patafura yangu yekuunganidza ine mota kuti iunganidze otomatiki nemazvo?"
Ndizvo chaizvo zvichapindurwa negwaro iri. Hapana zvisina musoro. Mazano anoshanda chete, chaiwo aunogona kushandisa nhasi.

Tinogadzira uye tinovaka matanho emaoko, matanho ane mota, uye azeredanho rekuisa otomatikimasisitimu. Taona zvinoshanda nezvisingashande. Gwaro iri rinoisa ruzivo rwese irworwo panzvimbo imwe chete.

Chii Chinonzi Motorized Linear Stage?

Danho remutsetse rine mota chinhu chinonyatsoita kuti zvinhu zvifambe zvakanaka. Rinofambisa mutoro mumutsara wakatwasuka. Kufamba kwacho kunofambiswa nemota, kwete nemaoko. Uchawana matanho aya mukati memasystem ekuongorora otomatiki, michina yekuisa mavara nelaser, marobhoti ekupa zvinhu, nezvimwewo.

Funga nezvazvo sechivako chakangwara. Unoisa kamera, gripper, vharuvhu yekuburitsa, kana probe pamusoro. Chikuva chinoiendesa panzvimbo chaiyo, chinomira, uye chinobata. Kudzokororwa kunowanzova ma microns mashoma.

Mhando dzemadhiraivha dzatinogadzira dzakajairika:

Matanho anofambiswa nebhora

Matanho anofambiswa ne screw lead

Matanho anofambiswa nebhandi

Matanho emota akatsetseka

Rudzi rumwe nerumwe runoenderana nebhajeti yakasiyana, kumhanya, uye kurongeka. Tichakurukura izvozvo zvakadzama gare gare.

Danho reMotokari Rinochinjika vs. Danho rePositioning reOtomatiki - Kujekesa Kuvhiringidzika

Mainjiniya mazhinji anotibvunza kuti: “Musiyano uripo pakati penhanho yemutsetse ine motauyedanho rekuisa otomatiki"? "
Kuvhiringidzika uku kwakajairika. Mashoko aya anowanzoenderana. Ngatizvitsanangure zviri nyore.

A nhanho yemutsetse ine motachinhu chinovaka.

An danho rekuisa otomatikiKazhinji sisitimu yakavakwa kubva mumabhuroko iwayo. Semuenzaniso, chikuva chedu cheXY precision alignment chinobatanidza matanho maviri akatsetseka uye dzimwe nguva nhanho inotenderera. Sisitimu iyoyo yese inova nhanho yekuisa otomatiki.

Kana uri kuvakatafura yegungano ine mota, ungangoshandisa matanho akati wandei pamwe nedanho rekuisa zvinhu panzvimbo. Kuziva musiyano kunokubatsira kusarudza zvikamu zvakakodzera.

Basa reTafura yeKuungana ine Mota muKugadzirwa Kwemazuva Ano

A tafura yegungano ine motandiyo moyo wemitsetse yakawanda inongoerekana yagadzirwa otomatiki. Inounza kukurumidza, kudzokorora, uye mhinduro yedata kumagadzirirwo ekugadzira nemaoko.

Tinoonatafura yegungano ine motamagadzirirwo anoshandiswa pa:

Kurongeka uye kubatana kwemodule yekamera yefoni

Musangano we sensor yemotokari

Kuiswa kwechikamu chemidziyo yekurapa

Kutyaira nekubatanidza PCB screwdriver

Tafura inowanzobatanidza imwe kana kupfuuradanho rekuisa otomatikimasisitimu. Kamera inowana chikamu chacho. Software yekudzora inoverenga offset. Iyonhanho yemutsetse ine motainogadzirisa nzvimbo. Izvi zvinoitika mushure menguva pfupi.

Sei uchifanira kusimudzira tafura ine injini?

Kugadzira nemaoko kunokonzerwa nekuneta kwemushandisi. Kunyatsoshanda kunoderera panguva yekuchinjana.

Tafura ine injini inochengetedza ±2 µm yekudzokororwa kwemaawa makumi maviri nemana.

Kunyora data kunovandudza kurongeka kwekutevera.

Tafura imwe chete ine injini inowanzo tsiva nzvimbo mbiri kusvika nhatu dzekushandisa nemaoko.

Takabatsira vatengi kuderedza mwero wekuramba kugadzirwa kwemidziyo neanopfuura 60% mushure mekuchinja kubva pamatanho ekushandisa nemaoko kuenda kumasisitimu ane mota.

Zvinhu Zvikuru Pakusarudza Danho Remutsetse Rine Mota

Kusarudzanhanho yemutsetse ine motaHazvisi zvekusarudza chinhu chinopenya zvikuru pane zvese. Unofanira kufananidza nhanho yacho nechirongwa chako chaicho. Tinogara tichibvunza vatengi vedu mibvunzo iyi minomwe.

1. Mutoro wako wemari chii?

Mutoro wekutakura unosanganisira huremu hwechishandiso chako, sensor, bracket, uye tambo. Usambofa wakasarudza danho remutoro wako chaiwo. Wedzera kanenge 30% yekuchengetedzwa. Mutoro uri pakati wakasiyana nemutoro wakasungirirwa. Kana mutoro wako wakarembera kure nengoro, mutoro wenguva unoshanda unowedzera. Tinogona kubatsira pakuverenga izvi.

Mhando dzakajairika dzatinopa:

Basa rakareruka: kusvika 5 kg (chikamu che screw screw chakaoma)

Basa repakati nepakati: kusvika 30 kg (rail yakafara, screw yebhora)

Basa rinorema: kusvika 150 kg (profile yakaoma, linear guide)

2. Ndeapi ma "stroke" aunoda?

Stroke ndiyo kufamba kwese kwemutsara. Kufamba kwedu kwakajairika kunobva pa15 mm kusvika 1200 mm. Usatenga nhanho yakareba kupfuura zvinodiwa. Matanho marefu anodhura zvakanyanya uye anogona kuderedza kuomarara. Asi gara uchiisa buffer diki kudzivirira kumira kwakasimba.

3. Kururama kwakadini uye kudzokororwa kwacho ndekupi?

Tinoyera kudzokorora kwemativi maviri. Kuti tiwane kunyatsojekadanho rekuisa otomatikiinoshandiswa mukubatanidza nelaser, ungangoda ±1 µm. Kuti usarudze-uye-uisetafura yegungano ine mota, ±10 µm inogona kukwana. Tarisa kuti mhedzisiro yemaitiro ako ndeyei. Shandisa mutemo we10:1: nhanho inofanira kunge yakanyatsojeka kagumi kupfuura bhendi rako rekutsungirira.

Nhamba chaiyo kubva pamatanho edu e screw bhora:

Kudzokororwa: ±3 µm (yakajairwa), ±1 µm (giredhi rakanyatsojeka)

Kurongeka kwenzvimbo: ±10 µm / 300 mm (yakajairwa), ±3 µm / 300 mm (ine linear encoder)

4. Kumhanya kupi uye kumhanyisa chii?

Kumhanya kunokanganisa nguva yekutenderera. Matanho anofambiswa nebhandi anogona kumhanya pa2000 mm/s. Matanho e screw dzebhora anowanzo svika pa500 mm/s. Zvisinei, matanho e screw dzebhora anopa kuomarara kwakanyanya pakushandisa kumira uye kubata.nhanho yemutsetse ine motaKuungana kunowanzo enzanisa kumhanya nenguva yekugadzikana.

5. Ndeipi nguva yekushanda inodiwa?

Danho richafamba maawa masere pazuva, maawa makumi maviri nemana pazuva, mazuva manomwe pasvondo, kana kungofamba zvishoma pabhachi rimwe nerimwe here? Kushandiswa kwemota dzepamusoro kunoda magwara akasimba nemamota. Tinowanzo kurudzira mamota emota emutsara kuti aonekwe maawa makumi maviri nemana pazuva. Haana kusakara kwemuchina kubva pakuchinja kwerotary-to-linear.

6. Nzvimbo ipi ichagara pachikuva?

Imba yekugezera? Pasi pefekitori rine guruva here? Tembiricha yakakwira here? Tinopa sarudzo:

Girazi rekirasi yekuchenesa 100

Maburiro ekudzivirira uye mavharo

Zvinhu zvinodzivirira ngura

7. Uchazvidzora sei?

Tinopa ma "plug-and-play stages" ane "stepper" kana "servo motors" uye ma "matched drivers". Ma "controllers" anogona kunge ari mabhokisi e "pulse-direction" akareruka kana kuti ane networked EtherCAT motion controllers. Kana uri kuvaka "plug-and-play stages"tafura yegungano ine motaNemaaxes akawanda, chinodzora kufamba chepakati chinochengetedza waya uye kushanda nesimba kwesoftware.

Tafura Yekunongedzera Kusarudza Nekukurumidza

Chengetedza tafura iyi yepurojekiti yako inotevera. Inopfupisa mukurumbira wedunhanho yemutsetse ine motanhevedzano.

Unoda musanganiswa wakagadzirwa? Isu tinogara tichigadzira magadzirirwo eXY, XZ, uye gantry edanho rekuisa otomatikizvinodiwa. Ingotaurai nevamwe.

Kutariswa Kwekushandisa: Kuungana Kwekugadzirisa Kwakakwana Kwemagetsi

Ngationei imwe application inokosha zvikuru:Kuungana Kwekugadzirisa Kwakakwana Kwemagetsi.

Maitiro aya ari kwese kwese mu optics, photonics, uye micro-electronics. Lenzi inofanira kuenderana ne sensor. Waveguide inofanira kuenderana ne fiber. Kushivirira kunowanzova pasi pe 5 µm mu X, Y, uye theta.

ZvakajairikaKuungana Kwekugadzirisa Kwakakwana Kwemagetsisero rinotaridzika seizvi:

A tafura yegungano ine motainobata chikamu chepazasi padanho reXY-θ.

Danho rechipiri reZ rinobata chikamu chepamusoro.

Sisitimu yekuona inoyera kukanganiswa.

Software yekudzora inorayiradanho rekuisa otomatikikugadzirisa nzvimbo.

Kuchenesa UV kana kusveta ne laser kunogadzirisa zvikamu.

Takagadzira sisitimu ine mativi mashanu yemugadziri wemamodule emakamera. Chinhu chikuru chaive LT-90H cross-roller yedunhanho yemutsetse ine motapeya, yakashongedzwa nechinhu chinotenderera chinotenderera zvakananga. Mutengi akawana 1.5 µm accuracy post-bonding. Nguva yekutenderera: 4.2 masekondi payuniti imwe neimwe.

Kana ukadaroKuungana Kwekugadzirisa Kwakakwana Kwemagetsi, yakonhanho yemutsetse ine motaSarudzo inokosha. Unoda:

Kugadziriswa kwepamusoro (0.1 µm kana kupfuura zvakajairika)

Kurwadzisa kushoma (screw yebhora yakatoiswa kare kana mota yakatsetseka)

Kutwasuka kwakanaka uye kutsetseka

Mhinduro ye "closed-loop" ine linear encoder

Tinowanzo tungamira vatengi kumatanho emota ari pamutsetse pano. Ehe, anodhura zvakanyanya pachine nguva. Asi anobvisa kupera kwescrews, backlash, uye kugadzirisa nguva nenguva. Mumakore matatu, mari yese yekuva muridzi inowanzo kudzikira.

Maitiro Ekubatanidza Zvese Mutafura Yenyu Yekuungana Yemotokari

Saka unenhanho yemutsetse ine mota, chimwedanho rekuisa otomatikiuyetafura yegungano ine motaPfungwa yacho. Zvose izvi zvinobatana sei?

Dhizaini yepuratifomu yehwaro.Hwaro hwakasimba, hunoderedza kushushikana hwearuminiyamu kana granite hunochengetedza maaxe ese akaenzana. Tinogona kupa plate yehwaro maburi ekuisira anoenderana nematanho ako.

Kutarisira tambo.Tambo dzinofamba dzinoita kuti dzikwekwe. Tinoshandisa cheni dzinochinjika uye tambo dzinofamba dzichitevedza muviri wechikuva. Kune akawanda-axisdanho rekuisa otomatikiKana tichitarisa mafambiro emagetsi, kutarisirwa kwetambo nemazvo kunoderedza kutadza neanopfuura 40% zvichienderana nedata redu.

Zvishandiso zvepamba uye zvemuganhu.Zvesenhanho yemutsetse ine motainofanira kunge iine masensa emuganho wepamba uye wekufamba zvakanyanya. Tinoaisa sezvakajairika. Izvi zvinodzivirira kukuvara kwetsaona.

Kubatanidzwa kwesoftware.Mazhinji ma motion controllers anopa LabVIEW, C#, kana Python APIs. Isu tinopa mienzaniso ye startup code. Kana uchida rubatsiro rwekunyora alignment algorithm, ma application mainjiniya edu anogona kukutsigira.

Kuchengetedzeka. A tafura yegungano ine motakazhinji inoda maketeni akareruka kana makiyi ekuchengetedza. Ramba uchifunga izvozvo paunenge uchigadzira michina.

Zvikanganiso Zvakajairika Zvatinoona (uye Maitiro Ekudzivisa)

Mushure memakore mapfumbamwe, taona zvikanganiso zvese zvichiitika. Heano mashanu epamusoro.

Chikanganiso 1: Kutenga zvichibva pamutengo wakaderera.
Danho rakachipa risina rutsigiro rwakakodzera rinogona kukutorera nguva yekuzorora kagumi. Takatsiva matanho akawanda asina zita redu. Kuvimbika kwenguva refu kunokunda.

Chikanganiso chechipiri: Kuregeredza zvinhu zvinonetsa panguva imwe chete.
Danho rimwe rinogona kuverengerwa mutoro we20 kg wakamira, asi mutoro weparutivi we5 Nm chete unogona kusunga mabheyaringi. Gara uchiverenga nguva. Tibvunze dhayagiramu yemutoro nenguva.

Chikanganiso 3: Hapana mhinduro pamusoro penzvimbo.
Matanho ekudzika nhanho anodonha pasi pesimba risingatarisirwi.danho rekuisa otomatikimaapplication, wedzera encoder. Musiyano wehuwandu hwekurambwa unogona kushamisa.

Chikanganiso 4: Sarudzo yekutyaira isiriyo pakutyaira mota.
Madhiraivha ebhandi anotambanuka. Madhiraivha escrew anopera. Kana yakotafura yegungano ine motamacycles masekondi maviri ega ega 24/7, tsanangurai dhiraivha yehupenyu ihwohwo. Tinokubatsirai kuverenga hupenyu hwese mumakiromita ekufamba.

Chikanganiso 5: Kusaedza system yese usati waraira vhoriyamu.
Tinogara tichikurudzira kutenga prototype stage imwe chete. Edza nekutakura kwako chaiko, nekumhanya kwako chaiko. Imari shoma inodzivirira zvikanganiso zvakakura.

Sei Uchifanira Kutsvaga Kubva Kumugadziri Ane Ruzivo Rwemakore 9+?

Unogona kuwananhanho yemutsetse ine motaVatengesi vezvinhu kwese kwese. Chii chinoita musiyano?

Kugadzira zvakananga.Tinoisa machine base, tobatanidza masimbi, toisa mota panzvimbo yedu. Izvi zvinoreva kutonga kwakazara pamusoro pemhando uye nguva yekuitora. Hausi kutenga chinhu chakatorwa kubva kunze kwenyika chakachinjwa zita.

Zvivakwa zvakagadzirwa nemaoko pasina mitengo yakatarwa.Unoda stroke chaiyo here? Zvinhu zvinoenderana ne vacuum cleaner? Tinogona kuchinja nekukurumidza. Nekuti tinodzora mashandiro emuchina, kugadzirisa kamwe chete ndiko kwatinogona kusimbaradza.

Ruzivo rwakadzama rwekushandisa.Tapadanho rekuisa otomatikimasisitimu ekugadzira zvinhu zvekurapa, zvemaziso, zve semiconductor, uye zvemaindasitiri. Izvi zvinoreva kuti purojekiti yako inobatsirwa nemakore mapfumbamwe eruzivo rwemaindasitiri akasiyana.

Rutsigiro rwekutanga kutengesa.Chikwata chedu cheinjiniya chichaongorora pfungwa yako, voverenga huwandu hwezvinhu, uye vopa magadzirirwo akakodzera. Unowana gwaro rine nhamba, kwete chete mutengo.

Kutarisirwa mushure mekutengesa.Tine zvinhu zvekuchengetedza. Kana paine dambudziko, tinogadzirisa dambudziko iri kuburikidza nekufona kwevhidhiyo mukati memaawa makumi maviri nemana. Vazhinji vevatengi vedu vanga vainesu kwemakore anopfuura mashanu.

Kana uri kugadzira chinhu chitsvatafura yegungano ine motakana kuvandudza yekare, ngatitaurei. Takamboona zvipingamupinyi kare uye zvinogona kukubatsirai kwemwedzi yakawanda yekuedza nekukanganisa.

Nhamba dzeKushanda Kwenyika Chaiyo

Ndinogara ndichida kugovera manhamba. Heino data kubva kune chaiyonhanho yemutsetse ine motatakavaka zvinhu zvinotungamirirwa nemaonero emutengitafura yegungano ine mota.

Aya haasi manhamba ekurabhoritari. Aya anobva kumutsara wekugadzira uri kushanda, maawa gumi nematanhatu pazuva.danho rekuisa otomatikiZvakaitwa zvakanaka chose pakugovera namatidziro nemazvo. Maitiro emutengi ekare aive nekuchinja kwe±25 µm uye mwero wekuramba wakakwira zvikuru.

Kana uchida nhamba dzakadai sedzino kwauriKuungana Kwekugadzirisa Kwakakwana Kwemagetsi, tinogona kugadzira mhinduro inoenderana nezvaunoda.

Mibvunzo Inowanzo bvunzwa

Mubvunzo: Ndingasarudza sei nhanho yemota yakatsetseka yakakodzera kuti ibatane nechikamu chekuisa otomatiki patafura yangu yekuunganidza ine mota kuti iunganidze otomatiki nemazvo?
A: Tanga nekutsanangura mutoro wako, stroke, repeatable, uye nguva yekutenderera. Wobva wasarudza kana uchida single-axis simplicity kana multi-axis.danho rekuisa otomatiki. Enzanisa rudzi rwedhiraivha (sikuruu, bhandi, mota yakatsetseka) nedanho rako rebasa. Pakupedzisira, edza nemuenzaniso. Mainjiniya edu anogona kukutungamira mukusarudza mota kwemaminitsi makumi matatu.

Mubvunzo: Ndingashandisa nhanho yemota ine mota semudziyo wakazvimirira here?
Zvechokwadi. Vatengi vazhinji vanoshandisa imwe chetenhanho yemutsetse ine motakuti zvive nyore kudya kana kuisa pfungwa pachinhu chimwe chete. Kana uchida kufamba kweXY kana XYZ, unosanganisa matanho ese kuita danho rekuzvimisikidza.

Mubvunzo: Tafura yekubatanidza ine mota inoda kugadziriswa sei?
Kuisa mafuta nguva nenguva, kutarisa torque yebhoti, uye kuongorora masensa emiganhu. Matanho edu akagadzirirwa kuti zvive nyore kusvika. Tinopa hurongwa hwekugadzirisa.

Mubvunzo: Munopa rubatsiro rwekudzidzisa nekuisa here?
Ehe. Tinopa gwara rekuisa tiri kure, mabhuku ekushandisa, uye rutsigiro rwenzvimbo kana zvichidikanwa. Ingobvunza.

Wagadzirira Kutsanangura Danho Rako Remutsetse Rine Mota Here?

Kusarudza chakakodzeranhanho yemutsetse ine motayakotafura yegungano ine motaHazvifanirwe kunge zvichikuremera. Zvienzanise nekushandisa mutoro, kunyatsoita zvinhu, kumhanya, uye nharaunda. Shandisa matafura ari mugwaro iri sekutarisa zvinhu.

Kana uchiri kusaziva—kana kuti une chimwe chinhu chakasarudzikaKuungana Kwekugadzirisa Kwakakwana Kwemagetsidambudziko—taura nechikwata chedu. Tave tichivakadanho rekuisa otomatikimasisitimu kwemakore mapfumbamwe. Tichakubatsira kusarudza nhanho chaiyo, kugadzirisa kufamba, uye kuibatanidza zvakanaka.

Taura nesu nhasi kuti uwane:

Ongororo yekunyorera mahara

Dhirowa yepfungwa ye3D yakagadzirwa nemaoko

Nguva yekutungamira uye mutengo mukati memaawa makumi mana nemasere

Tiudzei nezveprojekiti yenyu. Tichapindura nemazano echokwadi, ane ruzivo. Hapana dambudziko. Ingo gadzirai rutsigiro kubva kuchikwata chinovaka zviteshi zuva nezuva.

Ngatitore yakotafura yegungano ine motakufamba nemazvo zvinodiwa nechigadzirwa chako.