Chitsogozo Chachikulu Chosankha Magawo Olunjika a Mota Kuti Mukhazikitse Makina Okha

Kwa zaka 9 zapitazi, takhala tikugwira ntchito limodzi ndi mainjiniya opanga zinthu, ogwirizanitsa makina, ndi oyang'anira mafakitale. Funso limodzi limakhala likubuka.
"Kodi ndingasankhe bwanji gawo lolondola la injini kuti ligwirizane ndi gawo lokhazikika lokha patebulo langa lokhala ndi injini kuti ndipange makina olondola kwambiri?"
Ndicho chimene bukuli lidzayankhe. Palibe chopanda pake. Malangizo othandiza komanso enieni omwe mungagwiritse ntchito lero.

Timapanga ndi kupanga masiteji oyendetsedwa ndi manja, masiteji oyendetsedwa ndi injini, komanso odzazagawo lokhazikika lokhamachitidwe. Tawona zomwe zimagwira ntchito ndi zomwe sizikugwira ntchito. Bukuli limayika zochitika zonse pamalo amodzi.

Kodi Gawo Lolunjika la Mota Ndi Chiyani?

Gawo lolunjika la injini ndi gawo loyenda bwino. Limasuntha katundu molunjika. Kuyendako kumayendetsedwa ndi mota, osati ndi manja. Mupeza magawo awa mkati mwa makina owunikira okha, makina olembera laser, maloboti operekera zinthu, ndi zina zambiri.

Taganizirani izi ngati chinthu chanzeru chomangira. Mumayika kamera, chogwirira, valavu yotulutsira zinthu, kapena chofufuzira pamwamba. Gawolo limachisuntha pamalo oyenera, limayima, ndikuchigwira. Kubwerezabwereza nthawi zambiri kumakhala ma microns ochepa.

Mitundu yodziwika bwino ya ma drive yomwe timapanga:

Magawo oyendetsedwa ndi mpira

Magawo oyendetsedwa ndi screw ndi lead

Magawo oyendetsedwa ndi lamba

Magawo a injini yolunjika

Mtundu uliwonse umagwirizana ndi bajeti yake, liwiro lake, komanso kulondola kwake. Tidzakambirana mwatsatanetsatane mtsogolo.

Gawo Lolunjika la Mota vs. Gawo Loyimilira Lokha - Kufotokozera Chisokonezo

Mainjiniya ambiri amatifunsa kuti: “Kodi pali kusiyana kotani pakati pagawo lolunjika la motandigawo lokhazikika lokha?”
Kusokonezeka kumeneku ndi kwachibadwa. Mawuwa nthawi zambiri amafanana. Tiyeni tikambirane mwachidule.

A gawo lolunjika la motandi chinthu chomangira.

An gawo lokhazikika lokhanthawi zambiri ndi dongosolo lopangidwa kuchokera ku mabuloko amenewo. Mwachitsanzo, nsanja yathu yolinganiza bwino ya XY imaphatikiza magawo awiri olunjika ndipo nthawi zina gawo lozungulira. Dongosolo lonselo limakhala gawo lokhazikika lokha.

Ngati mukumangatebulo la msonkhano wa injini, mwina mugwiritsa ntchito magawo angapo olunjika komanso gawo loyimilira. Kudziwa kusiyana kumakuthandizani kusankha magawo oyenera.

Udindo wa Tebulo Lopangira Magalimoto Pakupanga Kwamakono

A tebulo la msonkhano wa injinindi mtima wa mizere yambiri yodziyimira yokha. Imabweretsa liwiro, kubwerezabwereza, komanso mayankho a deta pazinthu zopangira pamanja.

Timaonatebulo la msonkhano wa injinimapangidwe omwe amagwiritsidwa ntchito pa:

Kulinganiza ndi kulumikiza module ya kamera ya foni yam'manja

Msonkhano wa sensa yamagalimoto

Kuyikapo gawo la chipangizo chachipatala

Kuyendetsa ndi kusungunula PCB

Tebulo nthawi zambiri limaphatikiza chimodzi kapena zingapogawo lokhazikika lokhamakina. Kamera imapeza gawolo. Pulogalamu yowongolera imawerengera kuchotsera.gawo lolunjika la motaamasintha malo. Izi zimachitika pakangopita mphindi zochepa.

N’chifukwa chiyani muyenera kukweza tebulo la injini?

Kupanga ndi manja kumavutika ndi kutopa kwa woyendetsa. Kulondola kumachepa pakapita nthawi.

Tebulo loyendetsedwa ndi injini limasunga kubwerezabwereza kwa ±2 µm kwa maola 24.

Kusunga deta kumathandiza kuti deta isafufuzidwe bwino.

Tebulo limodzi lokhala ndi injini nthawi zambiri limalowa m'malo mwa malo awiri kapena atatu oyendetsera magalimoto.

Tathandiza makasitomala kuchepetsa kuchuluka kwa kukana kwa makina opangidwa ndi manja ndi 60% atasintha kuchoka pa makina opangidwa ndi manja kupita ku makina opangidwa ndi injini.

Zinthu Zofunika Kwambiri Posankha Gawo Lolunjika la Mota

Kusankhagawo lolunjika la motaSikuti nkhani yokhudza kusankha chinthu chowala kwambiri pa kabukhu. Muyenera kufananiza siteji ndi pulogalamu yanu yeniyeni. Nthawi zonse timafunsa makasitomala athu mafunso awa asanu ndi awiri.

1. Kodi katundu wanu ndi wotani?

Kulemera kwa katundu kumaphatikizapo kulemera kwa chida chanu, sensa, bulaketi, ndi zingwe. Musasankhe gawo la katundu wanu weniweni. Onjezani malire achitetezo osachepera 30%. Katundu wokhazikika pakati ndi wosiyana ndi katundu wotsekedwa. Ngati katundu wanu ali kutali ndi ngolo, katundu wogwira ntchito amawonjezeka. Tingakuthandizeni kuwerengera izi.

Mitundu yanthawi zonse yomwe timapereka:

Ntchito yopepuka: mpaka 5 kg (gawo la screw ya mpira wopapatiza)

Ntchito yapakati: mpaka 30 kg (njinga yayikulu, screw ya mpira)

Kulemera kwakukulu: mpaka 150 kg (mbiri yolimba, chitsogozo cholunjika)

2. Kodi mukufuna kuyenda ndi stroke (ulendo) wotani?

Stroke ndi kayendedwe konse kolunjika. Kugunda kwathu kokhazikika kumayambira pa 15 mm mpaka 1200 mm. Musagule gawo lalitali kuposa momwe mukufunira. Gawo lalitali limadula mtengo ndipo limachepetsa kuuma. Koma nthawi zonse onjezani chotetezera chaching'ono kuti mupewe kuyimitsa mwamphamvu.

3. Kodi kulondola ndi kubwerezabwereza kotani?

Timayesa kubwerezabwereza mbali zonse ziwiri. Kuti tipeze kulondolagawo lokhazikika lokhaPogwiritsa ntchito laser bonding, mungafunike ±1 µm. Pa kusankha ndi malotebulo la msonkhano wa injini, ±10 µm ikhoza kukhala yokwanira. Yang'anani kupirira kwanu kwa njira. Gwiritsani ntchito lamulo la 10:1: siteji iyenera kukhala yolondola nthawi 10 kuposa gulu lanu la kulekerera.

Manambala enieni ochokera m'magawo athu okhazikika a screw ya mpira:

Kubwerezabwereza: ±3 µm (muyezo), ±1 µm (muyeso wapamwamba)

Kulondola kwa malo: ±10 µm / 300 mm (muyezo), ±3 µm / 300 mm (ndi cholembera cholunjika)

4. Liwiro ndi kufulumira kwanji?

Liwiro limakhudza nthawi ya kayendedwe ka zinthu. Magawo oyendetsedwa ndi lamba amatha kuthamanga pa 2000 mm/s. Magawo a screw ya mpira nthawi zambiri amakhala okwana 500 mm/s. Komabe, magawo a screw ya mpira amapereka kuuma kwakukulu pakugwiritsa ntchito kuyimitsa ndi kuigwira.gawo lolunjika la motachifukwa nthawi zambiri kusonkhana kumagwirizanitsa liwiro ndi nthawi yokhazikika.

5. Kodi ntchito yofunikira ndi iti?

Kodi sitejiyi idzayenda maola 8 patsiku, maola 24 pa sabata, kapena kungosuntha pang'ono pa gulu lililonse? Kugwiritsa ntchito nthawi yayitali kumafuna malangizo ndi ma mota olimba. Nthawi zambiri timalimbikitsa magawo a ma mota olunjika kuti azitha kusanthula maola 24 pa sabata. Sali ndi kuwonongeka kwa makina chifukwa cha kusintha kwa rotary-to-linear.

6. Kodi siteji idzakhala malo otani?

Chipinda chotsukira? Pansi pa fakitale pali fumbi? Kutentha kwambiri? Timapereka njira zina:

Mafuta odzola a kalasi 100 ya chipinda chotsukira

Ma bellows ndi zophimba zoteteza

Zipangizo zosagwira dzimbiri

7. Kodi mudzalamulira bwanji?

Timapereka ma plug-and-play stages okhala ndi ma stepper motors kapena servo motors ndi ma matched drivers. Ma controller amatha kukhala mabokosi osavuta owongolera ma pulse kapena ma networked EtherCAT motion controllers. Ngati mukumangatebulo la msonkhano wa injiniNdi ma axes angapo, chowongolera mayendedwe chapakati chimasunga mawaya ndi ntchito zamapulogalamu.

Tebulo Lofotokozera Zosankha Mwachangu

Sungani tebulo ili kuti mugwiritse ntchito pulojekiti yanu yotsatira. Limafotokoza mwachidule zomwe timakonda kwambirigawo lolunjika la motamndandanda.

Mukufuna kuphatikiza kopangidwa mwamakonda? Nthawi zonse timapanga ma XY, XZ, ndi ma gantry configurations agawo lokhazikika lokhaZosowa zanu. Ingofikirani.

Kuwunikira kwa Ntchito: Msonkhano Wokhazikika Wolondola Kwambiri

Tiyeni tikambirane za pulogalamu imodzi yamtengo wapatali:Msonkhano Wokhazikika Wolondola Kwambiri.

Njirayi imapezeka paliponse mu optics, photonics, ndi micro-electronics. Lenzi iyenera kugwirizana ndi sensa. Wotsogolera mafunde ayenera kugwirizana ndi ulusi. Kulekerera nthawi zambiri kumakhala pansi pa 5 µm mu X, Y, ndi theta.

WambaMsonkhano Wokhazikika Wolondola KwambiriSelo likuwoneka motere:

A tebulo la msonkhano wa injiniimagwirizira gawo la pansi pa siteji ya XY-θ.

Gawo lachiwiri la Z limagwira gawo lapamwamba.

Dongosolo la masomphenya limayesa kutayika kwa masomphenya.

Pulogalamu yowongolera imalamuliragawo lokhazikika lokhakukonza malo.

Kuthira kwa UV kapena kuwotcherera ndi laser kumakonza ziwalozo.

Tinapanga makina ozungulira 5 a wopanga kamera. Pakati pake panali chopukutira chathu cha LT-90Hgawo lolunjika la motapeyala, yokhala ndi chozungulira chowongolera mwachindunji. Kasitomala adakwanitsa kulondola kwa 1.5 µm pambuyo pa bonding. Nthawi yozungulira: masekondi 4.2 pa unit iliyonse.

Ngati muteroMsonkhano Wokhazikika Wolondola Kwambiri, yanugawo lolunjika la motaKusankha n'kofunika kwambiri. Mukufunika:

Kuwonekera kwakukulu (0.1 µm kapena kuposa pamenepo)

Kuchepetsa kugwedezeka (chokulungira mpira choyikidwa kale kapena mota yolunjika)

Kuwongoka bwino komanso kusalala

Ndemanga yotsekedwa ndi mzere wolumikizira

Nthawi zambiri timatsogolera makasitomala ku magawo a injini apa. Inde, amawononga ndalama zambiri pasadakhale. Koma amachotsa kuwonongeka kwa zomangira, kuvulala kwa kumbuyo, komanso kukonza nthawi ndi nthawi. Pakatha zaka zitatu, ndalama zonse zogulira galimoto nthawi zambiri zimatsika.

Momwe Mungaphatikizire Chilichonse mu Tebulo Lanu Lopangira Magalimoto

Kotero muli ndigawo lolunjika la mota, ndigawo lokhazikika lokhanditebulo la msonkhano wa injiniKodi zonsezi zimagwirizana bwanji?

Kapangidwe ka mbale yoyambira.Chitsulo cholimba, chopepuka komanso chopepuka cha aluminiyamu kapena granite, chimasunga ma axe onse molunjika. Tikhoza kupatsa mbale yoyambira mabowo omangira omwe akugwirizana ndi magawo anu.

Kusamalira chingwe.Zingwe zosuntha zimayambitsa kukoka. Timagwiritsa ntchito unyolo wosinthasintha wa zingwe ndi zingwe zoyendetsera zinthu m'mbali mwa thupi la siteji. Pa ma axis ambirigawo lokhazikika lokhaKukhazikitsa, kasamalidwe koyenera ka chingwe kumachepetsa kulephera ndi 40% kutengera deta yathu.

Zosensa zapakhomo ndi malire.Chilichonsegawo lolunjika la motaiyenera kukhala ndi masensa okhala ndi malire oyendera nyumba ndi oyenda mopitirira muyeso. Timawayika monga muyezo. Izi zimaletsa kuwonongeka kwa ngozi.

Kuphatikiza mapulogalamu.Ma mayendedwe ambiri amapereka ma LabVIEW, C#, kapena Python APIs. Timapereka zitsanzo zama code oyambira. Ngati mukufuna thandizo polemba algoritimu yolumikizira, mainjiniya athu a mapulogalamu angakuthandizeni.

Chitetezo. A tebulo la msonkhano wa injininthawi zambiri amafunika makatani opepuka kapena maloko otetezera. Kumbukirani izi mukamapanga makina.

Zolakwa Zofala Zimene Timaona (ndi Momwe Tingazipewere)

Patatha zaka 9, taona zolakwika zambiri zomwe zingatheke. Nazi zisanu zapamwamba.

Cholakwika 1: Kugula kutengera mtengo wotsika kwambiri.
Gawo lotsika mtengo lopanda chithandizo choyenera lingakuwonongereni nthawi yopuma ka 10. Tasintha magawo ambiri osatchulidwa dzina ndi athu. Kudalirika kwa nthawi yayitali kumapambana.

Cholakwika chachiwiri: Kunyalanyaza zinthu zomwe zikuchitika nthawi imodzi.
Gawo likhoza kuyesedwa kuti lipereke katundu woyima wa 20 kg, koma katundu wa m'mbali wa 5 Nm yokha ukhoza kumangirira ma bearing. Nthawi zonse werengani mphindi. Tifunseni chithunzi cha nthawi yotumizira katundu.

Cholakwika 3: Palibe ndemanga pa malo.
Magawo otseguka a masitepe amataya masitepe chifukwa cha mphamvu yosayembekezereka.gawo lokhazikika lokhamapulogalamu, onjezani encoder. Kusiyana kwa chiŵerengero cha kukana kungakhale kodabwitsa.

Cholakwika 4: Kusankha galimoto yolakwika pa nthawi yoyendetsa galimoto.
Ma drive a lamba amatambasuka. Ma screw drive amatha. Ngatitebulo la msonkhano wa injiniMayendedwe a masekondi awiri aliwonse, masiku 24 pa sabata, tchulani njira yoyendetsera moyo umenewo. Tikukuthandizani kuwerengera nthawi ya ulendo mu makilomita.

Cholakwika 5: Kusayesa dongosolo lonse musanayitanitse kuchuluka kwa voliyumu.
Nthawi zonse timalangiza kugula gawo limodzi la prototype. Yesani ndi katundu wanu weniweni, pa liwiro lanu lenileni. Ndi ndalama zochepa zomwe zimaletsa zolakwika zazikulu.

N’chifukwa chiyani mukufuna kupeza kampani yogulitsa zinthu zakale zoposa 9?

Mungapezegawo lolunjika la motaogulitsa kulikonse. Kodi kusiyana kuli kotani?

Kupanga mwachindunji.Timayika makina pansi, timalumikiza njanji, ndikuyika injini pamalo athu. Izi zikutanthauza kuti mudzalamulira bwino mtundu wake komanso nthawi yomwe injiniyo idzagwiritsidwa ntchito. Simukugula galimoto yosinthidwa dzina.

Zomanga mwamakonda popanda mitengo yapadera.Mukufuna njira yapadera yogwiritsira ntchito makina ochapira? Zipangizo zogwirizana ndi vacuum? Titha kusintha mwachangu. Chifukwa timalamulira makina, kusintha kamodzi kokha ndiye mphamvu yathu.

Chidziwitso chozama cha kugwiritsa ntchito.Taperekagawo lokhazikika lokhamakina opangira zinthu zachipatala, zamagetsi, zamagetsi, ndi mafakitale ambiri. Izi zikutanthauza kuti pulojekiti yanu imapindula ndi zaka 9 za chidziwitso cha makampani osiyanasiyana.

Thandizo logulitsira zinthu musanagulitse.Gulu lathu la mainjiniya lidzawunikanso lingaliro lanu, kuwerengera kuchuluka kwa zinthu, ndikukupatsani malingaliro abwino kwambiri. Mudzalandira chikalata chofotokozera manambala, osati mtengo wokha.

Chisamaliro pambuyo pa malonda.Timasunga zida zosungiramo zinthu zina. Ngati pakhala vuto, timathetsa mavuto kudzera pa kanema mkati mwa maola 24. Makasitomala athu ambiri akhala nafe kwa zaka zoposa 5.

Ngati mukupanga chatsopanotebulo la msonkhano wa injinikapena kukweza yakale, tiyeni tikambirane. Tawonapo kale zopinga ndipo zingakupulumutseni miyezi yambiri yoyesera ndi kulakwitsa.

Manambala a Zochitika Padziko Lonse

Nthawi zonse ndimakonda kugawana manambala. Nayi deta yochokera ku zenizenigawo lolunjika la motatinamanga zinthu zotsogozedwa ndi kasitomalatebulo la msonkhano wa injini.

Izi si ziwerengero za labu. Izi ndi zochokera ku mzere wopanga womwe ukugwira ntchito, maola 16 patsiku.gawo lokhazikika lokhantchito bwino kwambiri popereka zomatira molondola kwambiri. Njira yakale ya kasitomala pamanja inali ndi kusiyana kwa ±25 µm komanso chiŵerengero chachikulu cha kukana.

Ngati mukufuna manambala ngati awa kwa inuMsonkhano Wokhazikika Wolondola Kwambiri, tikhoza kupanga yankho lomwe lingakwaniritse zolinga zanu.

Mafunso Ofunsidwa Kawirikawiri

Q: Kodi ndingasankhe bwanji gawo lolondola la injini kuti ligwirizane ndi gawo lokhazikika lokha patebulo langa lokhala ndi injini kuti ligwirizane bwino kwambiri?
Yankho: Yambani pofotokoza momwe mumagwirira ntchito, nthawi yogwirira ntchito, nthawi yobwerezabwereza, ndi nthawi yozungulira. Kenako sankhani ngati mukufuna njira yosavuta yogwiritsira ntchito mzere umodzi kapena mzere wambiri.gawo lokhazikika lokha. Yesani mtundu wa drive (skurufu, lamba, mota yolunjika) ndi nthawi yanu yogwirira ntchito. Pomaliza, yesani ndi chitsanzo. Mainjiniya athu akhoza kukutsogolerani pa nthawi yosankha galimoto kwa mphindi 30.

Q: Kodi ndingagwiritse ntchito siteji yolunjika ya injini ngati chipangizo chodziyimira payokha?
Inde. Makasitomala ambiri amagwiritsa ntchito imodzigawo lolunjika la motakuti mudyetse kapena kuyang'ana kwambiri. Mukafuna kuyenda kwa XY kapena XYZ, mumalumikiza magawo pamodzi kukhala gawo lokhazikika lokha.

Q: Kodi tebulo lopangira zinthu lokhala ndi injini limafunika kukonza kotani?
Mafuta odzola nthawi ndi nthawi, kuyang'ana mphamvu ya bolt, ndi kutsimikizira masensa oletsa. Magawo athu apangidwa kuti azigwiritsidwa ntchito mosavuta. Timapereka ndondomeko zosamalira.

Q: Kodi mumapereka maphunziro ndi chithandizo chokhazikitsa?
Inde. Timapereka malangizo okhazikitsa patali, malangizo ogwiritsa ntchito, komanso chithandizo pamalopo ngati pakufunika. Ingofunsani.

Kodi Mwakonzeka Kufotokoza Gawo Lanu Lolunjika la Mota?

Kusankha choyeneragawo lolunjika la motakwa inutebulo la msonkhano wa injiniSikuyenera kukhala kovuta. Gawani izi poganizira katundu wolemera, kulondola, liwiro, ndi malo ozungulira. Gwiritsani ntchito matebulo omwe ali mu bukhuli ngati mndandanda wa zinthu zomwe muyenera kuchita.

Ngati simukudziwabe—kapena muli ndi yankho lapaderaMsonkhano Wokhazikika Wolondola Kwambirivuto—fikirani gulu lathu. Takhala tikumangagawo lokhazikika lokhamakina kwa zaka 9. Tikuthandizani kusankha siteji yoyenera, kukonza kayendedwe kake, ndikuyigwirizanitsa bwino.

Lumikizanani nafe lero kuti mupeze:

Ndemanga yaulere yofunsira ntchito

Chojambula chapadera cha 3D

Nthawi yotsogolera ndi mitengo mkati mwa maola 48

Tiuzeni za polojekiti yanu. Tidzayankha ndi upangiri woona mtima komanso wogwirizana ndi zomwe mwakumana nazo. Musagulitse mokakamiza. Ingopangani thandizo kuchokera ku gulu lomwe limamanga masiteji tsiku lililonse.

Tiyeni titenge yanutebulo la msonkhano wa injinikuyenda molondola zomwe mukufuna pa malonda anu.